Haier 1590 SB User Manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001310622LInstructions/Parts ListHigh Sani

Operation 10 310622LOperationPressure Relief Procedure1. Shut off the air to the pump.2. Open any available outbound fluid valve to relieve fluid pres

Maintenance310622L 11MaintenanceLubricationThe air valve is designed to operate unlubricated, how-ever if lubrication is desired, every 500 hours of o

Maintenance 12 310622LPreventive Maintenance ScheduleEstablish a preventive maintenance schedule based on the pump’s service history. This is especial

Maintenance310622L 13

Troubleshooting 14 310622LTroubleshooting• Relieve the pressure before checking or servicing the equipment.• Check all possible problems and causes be

Troubleshooting310622L 15PROBLEMCAUSE SOLUTIONLeak in inlet or outlet sanitary fit-ting.Loose sanitary clamp. Tighten clamp.Damaged or worn gasket. Re

Service 16 310622LServiceRepairing the Air ValveTool Required• Torque wrench• Torx (T20) screwdriver or 7 mm (9/32 in.) socket wrench• Needle-nose pli

Service310622L 175. Inspect the valve plate (108) in place. If damaged, use a Torx (T20) screwdriver or 7 mm (9/32 in.) socket wrench to remove the th

Service 18 310622L8. Install the valve carriage (105) so its tabs slip into the grooves on the narrow end of the actuator pis-tons (111). See FIG. 11.

Service310622L 19Check Valve RepairDisassembly1. Relieve the pressure. Disconnect all hoses.2. Remove the pump from its mounting. Drain.3. From the ou

Contents 2 310622LContentsWarning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation . . . . . . . . . . . . . . . .

Service 20 310622LFor Sanitary Ball Check pumps: remove ball gasket (242) and ball (541). Remove lower clamp (132b), seat (233), and gasket (240). Cle

Service310622L 217. Repeat for inlet manifold.Reassembly1. Reassemble inlet and outlet fluid manifolds in reverse order. See step 6. Tighten clamps ha

Service 22 310622L.7. Pull the other diaphragm assembly and the dia-phragm shaft (121) out of the center housing (101). Hold the shaft flats with a 19

Service310622L 234. Grease the length of the diaphragm shaft (121), and slide it through the housing (101).5. Assemble the other diaphragm assembly to

Service 24 310622L.8. If you removed the diaphragm shaft bearings (117) reach into the center housing (101) with an o-ring pick and hook the u-cups (1

Pump Matrix310622L 25Pump Matrix 3150 Stainless Steel Sanitary Pumps Your Model No. is marked on the pump’s serial plate. To determine the Model No. o

Parts Drawing 26 310622LParts Drawing3A Pump Shown128132*242*541233*240234128*129 130 *331129* 130135446*Flapper Check Valve AssemblyTI7645c339*445App

Parts List310622L 27Parts ListPump Configuration Parts List* Indicates replacement parts.Inlet and Outlet Parts List* Indicates replacement parts.Digi

Parts List 28 310622LDiaphragm Material Parts List* Indicates replacement parts.† Indicates a recommended spare part.Digit Ref. Part Description QtyM

Parts List310622L 29Check Ball Material Parts List* Indicates replacement parts.† Indicates a recommended spare part.Digit Ref. Part Description QtyM

Warnings310622L 3WarningsThe following general warnings are for the safe setup, use, grounding, maintenance, and repair of this equipment. The exclama

Parts Drawing 30 310622LParts Drawing104◆103102105◆111110◆116◆114115◆103108◆112113110◆117121101659164TI4680cTI8068a638122 120119637147Z32Apply medium

Parts List310622L 31Parts ListAir Section Parts◆ Parts included in Air Valve Repair Kit 255122 (purchase separately).▲ Replacement Danger and Warning

Accessories 32 310622LAccessories15D990 Leak DetectorSensor and control package that monitors the dia-phragm condition. In case of diaphragm failure,

Model 1590310622L 33Model 1590Dimensional Drawing22.0 in. (558.8 mm)23.5 in.(596.9 mm)35.8 in.(909.3 mm)24.9 in.(632.5 mm)8.6 in.(218.4 mm)TI8778aTI87

Model 1590 34 310622LModel 1590Technical DataSantoprene® is a registered trademark of the Monsanto Co.Loctite® is a registered trademark of the Loctit

Model 1590310622L 35Model 1590Performance ChartTest Conditions: Pump tested in water with inlet submergedTo find Fluid Outlet Pressure(psi/MPa/bar) at

Model 3150 36 310622LModel 3150Dimensional DrawingTI4685d37.5 in. (952.5 mm)19.3 in.(490.2 mm)22.0 in(558.8 mm)TI4929d28.3 in. (718.8 mm)6.5 in.(165.1

Model 3150310622L 37Model 3150 Technical DataSantoprene® is a registered trademark of the Monsanto Co.Loctite® is a registered trademark of the Loctit

Model 3150 38 310622LModel 3150Performance ChartTest Conditions: Pump tested in water with inlet submergedTo find Fluid Outlet Pressure(psi/MPa/bar) a

Model 3150310622L 39

Warning 4 310622LBURN HAZARD Equipment surfaces and fluids that are heated can become very hot during operation. To avoid severe burns, do not touch h

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Installation310622L 5InstallationGeneral Information• The typical installation shown in FIG. 3 is only a guide for selecting and installing system com

Installation 6 310622LFIG. 2• Air and fluid hoses: Use only grounded hoses with a maximum of 500 ft (150 m) combined hose length to ensure grounding c

Installation310622L 74. At inlet fluid pressures greater than 15 psi (0.1 MPa, 1 bar), diaphragm life will be shortened.5. See the Technical Data on p

Installation 8 310622LChanging the Orientation of the Fluid Inlet and Outlet PortsThe pump is shipped with the ports facing the same direction. To re-

Installation310622L 9FIG. 5 Venting Exhaust AirPUTDABCFETI8767aKey:A Air supply lineB Bleed-type master air valve (required for pump)C Air regulatorD